Smart logistics solutions are designed for a smooth supply chain. They ensure that products are delivered to the right place, at the right time and in good condition. You can probably imagine how a single mistake in a delivery process creates a domino effect through the supply chain. For example, what if the pallet is loaded onto the wrong truck, or someone forgets to scan the pallet? What if the receiving warehouse claims the pallet is damaged or missing?
The RaPTr (Rapid Pallet Tracker) from Artemis Vision is a smart logistics solution designed to solve these logistics problems. It is used to automatically scan and track barcodes to provide real-time data for logistics operations. When pallets arrive at the warehouse or other checkpoints, the system scans the barcode labels using machine vision. The scan is performed in milliseconds. Furthermore, a picture of the pallet is stored in the system. This allows one to see the condition of the pallet as it leaves the warehouse. The best part? The forklift operator does not have to stop or slow down their workflow to register the pallet.
Artemis Vision chose the OnLogic Helix 500 (HX500) as the basis for the RaPTr. A camera takes a picture of the pallet and barcodes as it passes by. The Helix 500 stores the inventory list and can then run queries or stored procedures. A "barcode read event" can then display specific messages on a connected screen. This information gives forklift drivers and warehouse personnel immediate feedback that products and pallets are in the right place and on time. Furthermore, the photo is proof of the pallet's condition and contents.
The Helix 500 used Intel 10th generation core processors. They offer high performance and long life. Furthermore, the Helix 500, like many of our industrial computers, fanless and ventless. This means that dust and dirt, which are common in warehouses, cannot enter the system and affect the electronics. The Helix 500 also withstands extreme temperature fluctuations, from freezing temperatures up to 50 °C.
This automated smart logistics solution replaces manual barcode scanning. A manual process is slow and prone to human error. Both can lead to lost profits. Precision and consistency in scanning your inventory helps with improving a common term in logistics - On Time and In Full (OTIF). Fines for poor OTIF compliance due to human error can cost as much as 3% of the value of goods. RaPTr helps prevent these problems and helps improve OTIF.
The RaPTr eliminates the costs and errors associated with manually scanning bar codes and provides real-time information to help track inventory and prevent recoveries. In addition, the RaPTr system has been shown to save as much as 25 minutes of loading time per truck. It also helps customers manage a larger inventory. A large facility using RaPTr can easily save hundreds of thousands of dollars a year thanks to increased productivity and fewer OTIF compliance fines.
"We chose the Helix 500 as the basis for our solution because we needed the maximum computing power. OnLogic has the most powerful options and the most up-to-date generations. The Helix 500 is the solid-state processor and fanless unit we needed. It is compact and supports peripherals including the industrial cameras we use."
- REED SCHNEIDER, MACHINE VISION AND CONTROLS ENGINEER
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